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2016/02/14

How To Achieve Digital Printing That Is Eco Friendly

By Angela Thomas


There is pressure from numerous quarters for business to use solutions friendlier to the environment. As a result, the printing industry is among those which are experiencing a major shift in the manner in which operations are conducted. There has been an increase in the use of raw materials and methods which fit into this new way of thinking. If you are a player in the industry, there are a number of things you can do to implement digital printing that is eco friendly.

One of the major changes being implemented is replacing the mineral based inks with those which are vegetable oil based. The mineral based inks emit volatile organic compounds (VOCs). The VOCs react with nitrogen oxide found in the environment to produce ozone gas. This type of ozone is different from the protective ozone as it is formed much lower in the atmosphere. It attracts materials such as dust particles forming smog.

Recycled paper is a product which is increasingly being accepted as an alternative to fiber paper by many printing plants as well as customers. One of the benefits of using recycled paper is the fact that it requires less water to process compared to virgin paper. It also has less effluent. More importantly, however, recycled paper reduces the rate of deforestation and helps conserve the environment. New methods which do not use chlorine for bleaching now exist.

There are many other raw materials which can be recycled or reused. Water, one of the major inputs in the process, is the easiest to reuse. In an optimally functioning system, close to 65% of water can be reused at different stages. The other materials include, ink aluminium plates and waste paper. The main objective should be to reduce the waste as much as possible.

Energy conservation should be a priority. Efforts should be made to cut down on the use of fossil fuels as much as possible and use renewable sources of energy instead. If you are to buy new equipment, ensure it is more efficient with faster running speed which ensures there is more output per kilowatt of electricity used. Regular servicing ensures that your printers remain efficient and use less energy, ink and water.

There is a need to reduce the use of paper as relates to the handling of proofs. The increased use of emails is making this a reality in most printing presses. Through emails, customers can easily make changes and track their work as it goes through all the stages. Such changes have greatly helped in environmental conservation as well as increase efficiency of the process.

With regard to digital printing involving fabrics, one of the areas in which improvements can be made is in the pretreatment process. Traditionally, this stage has involved the use of chemicals which contain high levels of urea. When the fabrics are steamed, carbon dioxide, a well-known greenhouse gas is released into the environment. An alternative to this method is to use a special foam which achieves which is less harmful to the environment.

There is no doubt that the possibilities in environmental conservation are limitless. It is true that some changes are a bit expensive to implement but the returns are tremendous both to individual businesses and the environment. There should be increased usage of modern technology which helps to increase efficiency and reduce wastage.




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